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* Introduction of participants
* Purpose of workshop
What is Lean? A review
[Principles of lean]
* Continuous improvement philosophy
* Focus on waste
* Just in time
* Toyota Production System
* Recognizing lean
* Comparison of continuous improvement systems (TPS, TQM, six sigma, etc.)
* Why choose lean?
Basic Principles of Supply Chain Management
[Definition; principles of supply chain strategy formulation, concept of fit & focus]
* Elements of strategic focus
* Strategic fit between goals and capabilities
* Drivers of supply chain strategy
* Strategic role of facilities
* Strategic role of inventory
* Strategic role of logistics & transportation
* Strategic role of information
Sourcing
[Strategic management of the procurement/supply process; LCC strategies]
* Strategic sourcing, supplier selection and supplier evaluation
* Outsourcing strategy
* Strategic alliances/partnerships
* Low cost countries
* Supply network
* E-procurement
* Information technology issues
* Supplier involvement in product development
Lean Inventory Management
[Optimal inventory management; process view of operations; defining process measures and managerial levers to improve performance]
* Process performance measures: Flow-time, Throughput, and Inventory
* Relating performance measures to each other, to organizational goals and strategies
* Coping with uncertainties
* Impact of uncertainty on supply chain performance
* Operational practices to cope with uncertainty
* Managerial levers for improving performance
* Operationalizing the managerial levers
Lean management in operations
* Challenges of partnering
* Differences between contracting out and partnering
* Managing the relationship with partners
* Risk management
* Waste elimination
* Proactive processes: collaboration, communication
* PLM: collaboration on design, NPI, production
* Focus on information exchange
* Managing the processes
* Metrics: cost, time, quality, information exchange
* Managing time critical components and processes
* Third-party logistics, kitting, sub-assemblies
* Process management (engineering, administration, production)
* Aligning processes
* The change process
General Issues and Closing Discussion
* Culture transformation
* Six-sigma and lean |